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IBR Carbon Steel Seamless Pipes

Carbon Steel  /  Seamless Pipes

IBR Carbon Steel Seamless Pipes

IBR Carbon Steel Seamless Pipes are seamless carbon steel pipes and tubes manufactured, tested and certified in line with the Indian Boiler Regulations (IBR), 1950. They are mandatory wherever pipes form part of a boiler or steam line covered by the Regulations — boiler headers, steam mains, feed water lines and superheater connections — and every length is traceable to IBR-approved test documentation.

Sarovar Tube Industries stocks and supplies IBR approved carbon steel seamless pipes in ASTM A106 / ASME SA106 Grade B and C, ASTM A53 Grade B, ASME SA192 and SA210 from Mumbai. Material is supplied with the mill test certificate and IBR test certificate verified by an IBR-recognised inspecting authority, so it can be accepted directly by the boiler inspectorate.

Standard IBR 1950 with ASTM A106 / ASME SA106, SA53, SA192, SA210
Grades A106 Gr B / C, A53 Gr B, SA192, SA210 A1 / C, A333 Gr 6
Product Form Seamless Pipes & Boiler Tubes
IBR Test Certificate EN 10204 3.1 / 3.2 Heat Traceable Worldwide Despatch

Key Features

  • Manufactured and certified to the Indian Boiler Regulations, 1950
  • IBR test certificate verified by an IBR-recognised inspecting authority
  • Suitable for high-temperature and high-pressure steam service
  • Full heat-number traceability from mill to site

Specifications

The table below sets out the standard supply range for IBR Carbon Steel Seamless Pipes. Sizes and finishes outside this range are supplied against firm orders.

ParameterDetails
Size RangeNPS 1/8 inch to 24 inch (10.3 mm to 610 mm OD)
Wall ThicknessSch 10, 20, 30, 40, STD, 60, 80, XS, 100, 120, 140, 160, XXS
LengthSingle Random 4-7 m, Double Random 7-13 m, cut lengths on request
End FinishPlain end, bevelled end (30 degrees)
ManufacturingHot finished and cold drawn seamless
SurfaceBlack / varnished, mill finish, anti-rust oiled
Dimensional StandardASME B36.10M
CertificationIBR test certificate + EN 10204 3.1 mill test certificate

Grades & Equivalent Standards

DescriptionDetails
Governing RegulationIndian Boiler Regulations (IBR), 1950
Pipe GradesASTM A106 / ASME SA106 Grade B and Grade C, ASTM A53 / ASME SA53 Grade B
Boiler Tube GradesASME SA192, ASME SA210 Grade A1 and Grade C, ASTM A179
Low Temperature GradeASTM A333 / ASME SA333 Grade 6
Equivalent GradesDIN 17175 St 35.8 / St 45.8, EN 10216-2 P235GH / P265GH
CertificationIBR test certificate, EN 10204 3.1 as standard, 3.2 with third party inspection on request

Dimension Chart

NPS (inch)OD (mm)Sch 40 WT (mm)Sch 40 (kg/m)Sch 80 WT (mm)Sch 80 (kg/m)Sch 160 WT (mm)Sch 160 (kg/m)XXS WT (mm)
1/810.31.730.372.410.47---
1/413.72.240.633.020.80---
3/817.12.310.853.201.10---
1/221.32.771.273.731.624.781.957.47
3/426.72.871.683.912.195.562.897.82
133.43.382.504.553.236.354.239.09
1 1/442.23.563.384.854.476.355.609.70
1 1/248.33.684.055.085.417.147.2410.15
260.33.915.445.547.488.7411.1111.07
2 1/273.05.168.637.0111.419.5314.9114.02
388.95.4911.297.6215.2711.1321.3315.24
3 1/2101.65.7413.578.0818.62---
4114.36.0216.078.5622.3113.4933.5317.12
5141.36.5521.789.5330.9515.8849.0919.05
6168.37.1128.2610.9742.5618.2667.5521.95
8219.18.1842.5312.7064.6323.01111.2522.23
10273.09.2760.2915.0995.9728.58172.2525.40
12323.810.3179.7217.48132.0133.32238.7225.40
14355.611.1394.4919.05158.0835.71281.68-
16406.412.70123.2921.44203.4840.49365.30-
18457.014.27155.9123.83254.5945.24459.51-
20508.015.09183.3726.19311.1750.01564.81-
22559.0--28.58373.8353.98672.26-
24610.017.48255.1430.96442.0859.54808.22-

Dimensions as per ASME B36.10M and weights as per the Sarovar Tube Industries catalogue chart, NPS 1/8 inch to 24 inch. Sch 10, 20, 30, STD, XS, 60, 100, 120 and 140 wall thicknesses also supplied — refer to our catalogue or ask for the full schedule chart.

Chemical Composition

Composition limits in weight percent for the most commonly supplied IBR grade, ASTM A106 / ASME SA106 Grade B. Limits for other grades are shown on the mill test certificate.

ElementComposition (%)
Carbon (C)0.30 max
Manganese (Mn)0.29 - 1.06
Phosphorus (P)0.035 max
Sulphur (S)0.035 max
Silicon (Si)0.10 min
Chromium (Cr)0.40 max
Copper (Cu)0.40 max
Molybdenum (Mo)0.15 max
Nickel (Ni)0.40 max
Vanadium (V)0.08 max

Mechanical Properties

Minimum room temperature properties for ASTM A106 / ASME SA106 Grade B. Actual results for the heat supplied are recorded on the mill test and IBR certificates.

PropertyValue
Tensile Strength415 MPa (60,000 psi) min
Yield Strength240 MPa (35,000 psi) min
Elongation (longitudinal)30% min
Elongation (transverse)16.5% min
Density7.85 g/cm3

Testing & Inspection

Material is released only after the following checks are completed and recorded:

  • Hydrostatic test
  • Non-destructive (UT / ET) examination
  • Flattening and flaring test
  • Tensile and hardness test
  • Chemical analysis and PMI
  • IBR inspection and witnessing

Applications

IBR Carbon Steel Seamless Pipes are specified across the following industries and services:

  • Boilers and boiler headers
  • Steam mains and steam lines
  • Power plants and co-generation plants
  • Sugar mills and distilleries
  • Refineries and petrochemical plants
  • Feed water and condensate lines

Frequently Asked Questions

IBR stands for Indian Boiler Regulations, 1950. Pipes used in boilers and steam lines covered by the Regulations must be manufactured, tested and certified as per IBR, and each supply must be backed by an IBR test certificate accepted by the boiler inspectorate.

We supply ASTM A106 / ASME SA106 Grade B and C, ASTM A53 Grade B, ASME SA192, ASME SA210 Grade A1 and C and ASTM A333 Grade 6 with IBR certification.

Every consignment ships with the manufacturer's mill test certificate (EN 10204 3.1) and the IBR test certificate verified by an IBR-recognised inspecting authority. Third party inspection can be arranged on request.

IBR carbon steel seamless pipes are supplied from NPS 1/8 inch to 24 inch in schedules from Sch 10 to XXS. Refer to the dimension chart above and our catalogue for the full size range.

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Documentation

  • EN 10204 3.1 / 3.2 mill test certificates
  • Third party inspection reports
  • Heat-wise chemical and mechanical analysis
  • Country of origin and packing list
Technical Support

Need a grade, size or specification not listed?

Custom fabrication, special sizes and complete export documentation are handled in house. Send us your drawing or specification and our technical team will come back with a detailed offer, usually within one working day.

EN 10204 3.1 / 3.2 Tested & Traceable Worldwide Despatch